Hexagonal broaches are specialized tooling that can be used to create hex features on various metal products. They are made to cut materials with a 50-HRC hardness, and have an easy-to-use hexagon shape that can be used for a variety of purposes. Hexagon broaches come in a wide variety of sizes and are available in both metric and imperial (inch) sizes.
Hexagonal broaches are also available in a rotary form that rotates around a spindle to cut parts. This technique only requires a single setup, and allows users to produce multiple parts in a single operation. In addition, the precision of hexagonal broaches is exceptional, which reduces the auxiliary costs associated with other tools and processes. This type of broach is ideal for cutting a wide variety of metal materials, including stainless steel, carbon steel, and brass.
Beginners should start with simpler metals like steel, aluminum, brass, and copper when using a hexagonal broach. In addition, beginners should consider buying Standard Hexagon Broaches, which are push-type tools that are suitable for single-pass finishing. Many of these tools feature rotary branch holders for optimal tool life. Hexagonal broaches are also compatible with an arbor or hydraulic press. They make metalworking simpler and more efficient.
Hexagonal broaches are generally drilled one percent larger than the material’s “Across Flats” dimension. Because hex broaches can’t be drilled through a material’s wall, they require a counter-bore, a secondary drilling step that leaves a small radius in the center of the flat. The ASME standard recommends a 3% oversize pilot hole, but smaller holes are not recommended because they can affect tool life.
In addition to being more efficient, hexagonal broaches are easier to use than linear ones. Their wide across points make them easier to manipulate. Moreover, they are suitable for enlarging irregular shapes. In general, a start drill can remove up to 20 percent of flat material and a third percent of witness marks. When purchasing a hexagonal broach, always check the ANSI and print specs to ensure that the tool you choose is appropriate for the job.
In addition to the above-mentioned types, Hassay Savage also offers standard hexagonal broaches. These types are designed for single-pass finishing, and can be used with a hydraulic press or an arbor for the vertical broaching machine. To find a suitable hexagonal broach, send a print or sample part. They also offer hexagonal broaches for bar and forged stock. If you don’t find what you’re looking for, they can manufacture it for you. Shop Hex Broach now from Somma Tool.
A custom-made hexagon broach manufacturer will make your desired shape with precision. Hexagonal broaches can also be made with special functions, such as pressure relief venting and dished cutting face. Some of these broaches also feature premium (PM) powder materials. If you need something more durable and high-quality, you’ll want to consider a hexagonal broach from Universal Punch Corporation. You can even choose between a titanium nitanium or carbonitride coating.
Hexagon broaches are made of high-quality steel and can be used for a variety of applications, including general and precision machine work. The hex nut size is approximately 1.3 to 1.5 times its diameter, depending on its strength. However, hex broaches may be used for other purposes, like cutting plastic and wood. So, it’s important to select the correct hex broach for your needs.
The main benefit of using a hex broach is its ease of use. You don’t need to worry about the chip-gathering issues with standard square broaches. Using a hex broach for various applications can be an efficient solution. These tools are versatile, making them an ideal choice for a variety of applications. For more information, visit Steelmans website. They have an extensive range of standard hex broaches and can also deliver custom hex introduces in a fast timeframe.